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Overcoming complexities in controlling the world’s largest PV-diesel hybrid plant


The Al Shamal Cement Plant PV power project in Sudan, designed by Mustakbal Clean Tech, is a landmark in renewable energy. With a capacity of 54.1 MW of photovoltaic power, it’s the world’s largest PV-diesel hybrid power plant, demonstrating the transformative potential of renewable energy. Integrating diesel generators and a massive PV array posed significant engineering challenges. Gantner’s advanced control logic, managing 61 operating scenarios, ensures efficient, reliable, and safe plant operation. The project highlights innovation and adaptability, paving the way for a sustainable future in Sudan, showcasing the power of renewable energy to drive economic growth and combat climate change.

In the arid landscapes of Sudan, where the relentless sun beats down with unyielding intensity, stands a symbol of innovation and resilience: the Al Shamal Cement Plant PV power project. Built by international EPC Mustakbal Clean Tech, this monumental undertaking is not only a triumph of engineering, but also a testament to the transformative potential of renewable energy.

With an installed capacity of 54.1 MW of PV power, it is the world’s largest PV-diesel hybrid power plant, lighting the way to a more sustainable future. But behind this impressive achievement lies a story of complex challenges and ingenious solutions that have transformed Sudan’s energy landscape.

Integrating five diesel gensets with a combined output of 18.51 MW with a massive 54.1 MW PV array was a daunting task. Add to this the complexities of managing two limited-capacity grid connection points and ensuring the cement factory’s uninterrupted and safe operation, and the scale of the challenge becomes clear. But it was precisely these challenges that spurred Gantner’s engineering team to push the boundaries of innovation and redefine what’s possible in renewable energy integration.

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