As the wind energy industry rapidly expands, the scale and complexity of wind turbines continue to grow. With this evolution comes a new set of challenges—lightning strikes, structural erosion, oil leaks, and the need for constant maintenance in increasingly difficult conditions. Traditional manual inspections and repairs are no longer efficient or scalable solutions. Aerones, a pioneering company in the wind energy sector, is revolutionizing turbine care by leveraging advanced robotics, artificial intelligence, and data-driven technologies to deliver faster, safer, and more comprehensive maintenance.
By integrating robotics with real-time data analysis and AI-powered reporting, Aerones offers a full suite of inspection and repair services that minimize downtime, enhance safety, and extend turbine lifespan. From autonomous drone and internal crawler inspections to continuous anomaly monitoring and lightning protection testing, Aerones ensures turbine operators have the tools and insights needed to make proactive, informed decisions. Their innovative approach is setting new standards for reliability and sustainability in wind energy operations.
🔧 Aerones' Robotic and Digital Service Ecosystem
- Robotic First: Aerones was the first to introduce fully robotic wind turbine inspections and has expanded into an all-in-one digital maintenance solution.
- Integrated Tools: Combines robotics, technician apps, AI analysis, and digital dashboards for complete service visibility and execution.
🚁 Autonomous Drone Inspections
- Single-Click Operation: Launches with one click; no human operator needed during flight.
- High-Resolution Imaging: Equipped with 60MP cameras for blade inspection, effective even in poor lighting.
- AI-Driven Analysis: Automatically identifies and highlights issues such as cracks, erosion, and defects.
- Fast Data Transfer: Images are uploaded to the cloud in real time for instant review.
🌀 Internal Blade Crawler Inspections
- Deep Blade Access: Reaches 90–100% of blade interiors, far beyond what manual inspections can achieve.
- Advanced Equipment: 25MP internal cameras, lidar mapping, and intelligent lighting.
- Defect Detection: Identifies cracks, delamination, fiber exposure, and other structural issues.
🤖 AI & Anomaly Monitoring
- Automated Image Review: Aerones' AI evaluates all captured images, classifying and sizing each defect.
- Change Tracking: Monitors damage progression over time for proactive maintenance planning.
- Live Crack Monitoring: In development—real-time alerts based on visual data to detect critical failures before they occur.
⚡ Lightning Protection System (LPS) Testing
- Extensive Testing: Detects high-resistance paths, broken cables, and faulty lightning receptors.
- Hidden Damage Detection: Identifies concealed open circuits and lightning-related risks.
- On-the-Spot Repairs: Many LPS issues are fixed during the inspection—no separate site visit required.
🛰️ Zero-Downtime Monitoring Solutions
- Spinning Blade Monitoring: External systems that inspect while turbines operate—no shutdown needed.
- Efficient Resource Use: Supports issue tracking and scheduling of follow-ups without repeated inspections.
📊 Digital Workflow & Analytics
- Technician Mobile Tools: Easy-to-use apps guide inspections, sync data, and provide instant results.
- Inspection Planning Software: Schedules and manages multiple turbine inspections with real-time tracking.
- AI Dashboards: Centralized turbine health data helps operators prioritize repairs and budget proactively.
🌍 The Future of Wind Turbine Maintenance
- Preventive > Corrective: Shifts the industry focus from reactive maintenance to proactive reliability.
- Reduced Costs & Downtime: Robotic and digital solutions lead to safer work, less disruption, and lower lifetime maintenance costs.
- Scalable Global Impact: Aerones' technology is designed to work across large wind farms, supporting energy transition goals worldwide.
🔗 Learn more about Aerones: https://www.aerones.com
📩 Inquiries: info@aerones.com