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Lifting the Future: How Advanced Rigging is Keeping Pace with Wind Energy's Ambition

Written by Negin Hashemi | Jan 31, 2026 10:26:30 AM

On the North Sea horizon, wind turbines now dwarf city skyscrapers, with blades longer than jumbo jets. As the industry races towards multi-gigawatt projects and 20+ MW turbines, every component lift pushes the boundaries of engineering and logistics. Traditional cranes often face limitations in reach, capacity, or mobilization time, especially in complex offshore environments.

This new era demands a new generation of lifting systems: modular, ultra-strong, logistically efficient, and designed for harsh conditions. More than just equipment, success requires partners who bring integrated expertise in engineering, logistics, and sustainability.

The Growing Challenge: Scaling Up Safely and Efficiently

The global wind industry is expanding rapidly, with offshore wind, particularly floating installations, leading the charge. This growth amplifies the need for lifting solutions that are not only powerful but also safer, faster, and aligned with circular economy principles.

Offshore projects operate under tight constraints. Installing massive components like jacket foundations (weighing thousands of tonnes) or nacelles requires precise coordination between multiple contractors, maritime teams, and lifting specialists. In this high-stakes environment, equipment rental partners become strategic collaborators, not just suppliers.

Case Study: Supporting the OSS Jasmund Jacket Installation

The OSS Jasmund substation, part of the Windanker Offshore Wind Farm, features a massive 4,500-tonne jacket foundation standing 72 meters tall. The Safe Lifting Europe team played a crucial role in its assembly, providing tailored lifting solutions from early engineering through execution.

Key contributions included:

  • Supplying heavy-duty equipment, including a modular spreader beam system spanning 25 meters.
  • Providing high-capacity HMPE roundslings (up to 1,250 tonnes WLL) for safe handling of oversized loads while keeping rigging lightweight.
  • Arranging a flexible rental setup aligned with the phased construction schedule.
  • Managing transport logistics for timely equipment delivery.

This project highlighted the critical importance of coordination, technical precision, and adaptable logistics in large-scale offshore construction.

The Shift to Strategic Rental Partnerships

Companies like Safe Lifting Europe, based in the Netherlands, represent a shift in the industry. Where buying heavy lifting gear was once standard, the move towards circular rental solutions allows projects to scale flexibly.

By investing early in a modular, high-capacity fleet and embracing digital asset management, strategic rental partners enable clients to:

  • Access the latest equipment on demand.
  • Minimize capital expenditure.
  • Reduce environmental impact through reuse.

Safe Lifting's proactive approach includes phasing out legacy gear for lightweight, high-capacity systems and maintaining rigorous maintenance programs, setting new standards for flexibility and reliability. "If a client comes to us with a request for lifting equipment we don't yet have, we invest and expand," explains a company spokesperson. "This way, we're never in a position where we have to say no."

Sustainability and Circularity by Design

The transition to sustainability impacts every part of the wind supply chain. Renting inherently supports circular practices: equipment is reused, maintained, and recertified, reducing material waste and the environmental footprint of manufacturing.

Safe Lifting actively supports this by:

  • Investing in sustainable alternatives like lightweight HMPE synthetic slings instead of steel wire.
  • Prioritizing electric machines over diesel-powered ones where feasible.

This circular model avoids overproduction, keeps high-quality equipment in use longer, and makes rental a more responsible choice, both ecologically and operationally.

Expertise Beyond Equipment: Co-Engineering Solutions

In major projects, providing the right equipment isn't enough. Engineering support is crucial for managing risk and ensuring safe execution. For the 842-tonne Jasmund substation deck lift, Safe Lifting didn't just supply the beam; they co-engineered the entire lifting solution, including load distribution and rigging calculations. This collaborative approach positions them as a technical partner integral to project success.

Case Study: Emergency Response in Harsh Conditions

When extreme weather damaged a turbine at a remote Swedish site, rapid stabilization was critical. Safe Lifting quickly mobilized:

  • Two 10-tonne electric winches with HMPE ropes were delivered, pre-tensioned for reliability.
  • Winches were mounted on spreader boards for flexible deployment with counterweights.
  • A custom rigging configuration prioritized strength, safety, and speed.

This swift, expert response stabilized the turbine, creating a secure environment for repairs despite challenging conditions, highlighting the value of a responsive and technically adept lifting partner.

Ready for the Next Generation of Wind

The future involves 20+ MW turbines, floating platforms, and deeper water installations. This demands lifting systems that are higher-capacity, smarter, faster to mobilize, and inherently circular.

Safe Lifting is continuously expanding its fleet – from ultra-heavy spreader beams to high-load shackles – anticipating these needs. Their dynamic rental model ensures clients get customized, instantly deployable solutions without the burden of ownership. It's about scaling smartly, efficiently, and responsibly.

Safety remains paramount. Adherence to strict European standards like LOLER, rigorous testing, recertification, and thorough crew training are fundamental aspects of their service, especially critical where safety margins are tight.

The energy transition is pushing wind power into a new, demanding era. Success requires not just bigger turbines, but smarter, safer, and circular lifting solutions. Partners like Safe Lifting Europe, who anticipate needs, collaborate deeply, and deliver integrated expertise, are proving indispensable in building the future of wind energy.